China OEM Custom Reasonable Price Custom Aluminum CNC Machining Worm Gear Stainless Steel Worm Gear spiral bevel gear

Product Description

custom reasonable price custom aluminum cnc machining worm gear stainless steel worm gear.

Surface treatment Plating, Brushing, Polishing, Anodizing, Sandblasting, Knurling, or customer's requirements
Material Capacities Metal: Aluminum alloy, stainless steel, brass, copper, tool steel, carbon steel, iron,
Plastic: ABS, POM, PC(Poly Carbonate), PC+GF, PA(nylon), PA+GF, PMMA(acrylic), PEEK, PEI ,etc
CNC processing scope CNC 3-axis, 4-axis machining, CNC milling, CNC turning, CNC Lathe, High precision 5-Axis turning-milling combined machining
Application Optical instrument, Automotive, Electronic device, Digital communication, UAV, Aerospace, Bicycle, Pneumatic tools, Hydraulic,
Automatic Mechanical, etc
Drawing Format IGS, STP, X_T, DXF, DWG, Pro/E, PDF, PNG, JPG
Delivery DHL, FedEx, EMS, UPS, or customer's requirements
Package Tissue paper, EPE, standard carton or plastic tray, sponge tray, cardboard tray, etc., can be customized according to customer
requirements

Our Service

                      CNC Machining                                      Sheet Metal Fabrication                                      Die Casting

                    Surface                                                        Finishing Forging                                                  Moulds

Company Profile

 

HangZhou Formal Precision Metal Parts Co, . Ltd
Metal Parts Manufacturing Services

HangZhou Formal Precision Metal Parts Co, . Ltd was set up in the year 2011, locates in HangZhou City. We provide customers Thermal Solution, Heat Sink Making, and other Fabrication Service Like Metal Product Design, tooling making, CNC Machining Process, Casting, Stamping, Sheet Metal Forming, Aluminum Profile extruding, Cold Forging, various surface treatment service etc.

 

CNC Machining Workshop

We have extensive in-house equipment for both manufacturing and testing. Your parts will be manufactured and inspected with
our advanced in-house equipment, Including Precision CNC milling, CNC turning, EDM, Hexagon CMM, and Olympus XRF analyzer.

 

Die Casting Workshop

professional high pressure die casting, mold tool manufacturing and post machining services in aluminum, zinc and magnesium.

 

Anodizing Workshop

Aluminum anodizing workshop mainly serves electronic products, auto parts, small household appliances, leisure
products, medical equipment, etc.

 

Stamping Workshop

Our custom metal stamping service uses a combination of high-speed presses and progressive dies to provide the most cost-effective solution for high volume manufacturing. When appropriate we design & build specialized manufacturing cells utilizing automation for high-volume, low-cost production.

 

Materials

Please contact us

Our Advantages

 

 

FAQ

1.How can I get the price? "-We usually quote within 24-48 hours after we get your inquiry(Except weekend and holidays). -If you are very urgent to get the price, please email us or contact us in other ways so that we can offer you a quote." 

2. Can I buy samples placing orders? -Yes.Please feel free to contact us.

3.What is your lead time? -It depends on the order quantity and the season you place the order.

4.What is your payment term? T/T,Letter of Credit or Paypal.This is negotiable.

5.What is the shipping method? "-It could be shipped by sea,by sea or by express(EMS,UPS,DHL,TNT,FEDEX and ect). Please confirm with us before placing orders."

6.How do you make our business long-term and good relationship? "-1. We keep good quality and competitive price to ensure our customers benefit ; -2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from."

 

 

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Electroplating
Production Type: Mass Production
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Service: OEM, ODM
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gear

Are worm gears suitable for high-torque applications?

Worm gears are indeed well-suited for high-torque applications. Here's a detailed explanation of why worm gears are suitable for high-torque applications:

Worm gears are known for their ability to provide significant speed reduction and torque multiplication. They consist of a threaded cylindrical gear, called the worm, and a toothed wheel, called the worm wheel or worm gear. The interaction between the worm and the worm wheel enables the transmission of motion and torque.

Here are the reasons why worm gears are suitable for high-torque applications:

  • High gear reduction ratio: Worm gears offer high gear reduction ratios, typically ranging from 20:1 to 300:1 or even higher. The large reduction ratio allows for a significant decrease in rotational speed while multiplying the torque output. This makes worm gears effective in applications that require high levels of torque.
  • Self-locking capability: Worm gears possess a unique self-locking property, which means they can hold position and prevent backdriving without the need for additional braking mechanisms. The angle of the worm thread creates a mechanical advantage that resists reverse rotation of the worm wheel, providing excellent self-locking characteristics. This self-locking capability makes worm gears ideal for applications where holding the load in place is crucial, such as in lifting and hoisting equipment.
  • Sturdy and robust design: Worm gears are typically constructed with durable materials, such as steel or bronze, which offer high strength and resistance to wear. This robust design enables them to handle heavy loads and transmit substantial torque without compromising their performance or longevity.
  • High shock-load resistance: Worm gears exhibit good resistance to shock loads, which are sudden or intermittent loads that exceed the normal operating conditions. The sliding contact between the worm and the worm wheel teeth allows for some degree of shock absorption, making worm gears suitable for applications that involve frequent or unexpected high-torque impacts.
  • Compact and space-efficient: Worm gears have a compact design, making them space-efficient and suitable for applications where size is a constraint. The compactness of worm gears allows for easy integration into machinery and equipment, even when there are spatial limitations.

It's important to consider that while worm gears excel in high-torque applications, they may not be suitable for high-speed applications. The sliding contact between the worm and the worm wheel generates friction, which can lead to heat generation and reduced efficiency at high speeds. Therefore, worm gears are typically preferred in low to moderate speed applications where high torque output is required.

When selecting a worm gear for a high-torque application, it's important to consider the specific torque requirements, operating conditions, and any additional factors such as speed, efficiency, and positional stability. Proper sizing, lubrication, and maintenance are also crucial to ensure optimal performance and longevity in high-torque applications.

worm gear

How do you ensure proper alignment when connecting a worm gear?

Ensuring proper alignment when connecting a worm gear is crucial for the smooth and efficient operation of the gear system. Here's a detailed explanation of the steps involved in achieving proper alignment:

  1. Pre-alignment preparation: Before connecting the worm gear, it is essential to prepare the components for alignment. This includes cleaning the mating surfaces of the gear and shaft, removing any debris or contaminants, and inspecting for any signs of damage or wear that could affect the alignment process.
  2. Measurement and analysis: Accurate measurement and analysis of the gear and shaft alignment are essential for achieving proper alignment. This typically involves using precision alignment tools such as dial indicators, laser alignment systems, or optical alignment instruments. These tools help measure the relative positions and angles of the gear and shaft and identify any misalignment.
  3. Adjustment of mounting surfaces: Based on the measurement results, adjustments may be required to align the mounting surfaces of the gear and shaft. This can involve shimming or machining the mounting surfaces to achieve the desired alignment. Care should be taken to ensure that the adjustments are made evenly and symmetrically to maintain the integrity of the gear system.
  4. Alignment correction: Once the mounting surfaces are prepared, the gear and shaft can be connected. During this process, it is important to carefully align the gear and shaft to minimize misalignment. This can be done by observing the alignment readings and making incremental adjustments as necessary. The specific adjustment method may vary depending on the type of coupling used to connect the gear and shaft (e.g., keyway, spline, or flange coupling).
  5. Verification and final adjustment: After connecting the gear and shaft, it is crucial to verify the alignment once again. This involves re-measuring the alignment using the alignment tools to ensure that the desired alignment specifications have been achieved. If any deviations are detected, final adjustments can be made to fine-tune the alignment until the desired readings are obtained.
  6. Secure fastening: Once the proper alignment is achieved, the gear and shaft should be securely fastened using appropriate fasteners and tightening procedures. It is important to follow the manufacturer's recommendations for torque values and tightening sequences to ensure proper clamping force and prevent any loosening or slippage.

It is worth noting that the alignment process may vary depending on the specific gear system, coupling type, and alignment tools available. Additionally, it is important to refer to the manufacturer's guidelines and specifications for the particular gear and coupling being used, as they may provide specific instructions or requirements for alignment.

Proper alignment should not be considered a one-time task but an ongoing maintenance practice. Regular inspections and realignment checks should be performed periodically or whenever there are indications of misalignment, such as abnormal noise, vibration, or accelerated wear. By ensuring proper alignment during the initial connection and maintaining it throughout the gear's operational life, the gear system can operate optimally, minimize wear, and extend its service life.

worm gear

Are there different types of worm gears available?

Yes, there are different types of worm gears available to suit various applications and requirements. Here are some of the commonly used types:

Single Enveloping Worm Gear:

The single enveloping worm gear, also known as a cylindrical worm gear, has cylindrical teeth on the worm wheel that mesh with the helical thread of the worm. The teeth of the worm wheel wrap around the worm in a single enveloping manner. This design provides better contact and load distribution, resulting in higher load-carrying capacity and smoother operation. Single enveloping worm gears are commonly used in heavy-duty applications where high torque transmission is required.

Double Enveloping Worm Gear:

The double enveloping worm gear is a specialized type of worm gear that provides even greater load-carrying capacity compared to the single enveloping design. In a double enveloping worm gear, both the worm and the worm wheel have curved tooth profiles. The teeth of the worm wrap around the worm wheel while the teeth of the worm wheel wrap around the worm. This double enveloping action increases the contact area, improves load distribution, and enhances the gear's efficiency. Double enveloping worm gears are used in applications that demand high torque and precision, such as aerospace and defense industries.

Non-enveloping Worm Gear:

The non-enveloping worm gear, also known as a non-throated worm gear, has a worm wheel with teeth that do not fully wrap around the worm. Instead, the worm wheel has straight or slightly curved teeth that engage with the helical thread of the worm. Non-enveloping worm gears are simpler in design and less expensive to manufacture compared to enveloping worm gears. They are commonly used in applications with moderate loads and where cost is a consideration.

Self-locking Worm Gear:

Self-locking worm gears are designed with a specific helix angle of the worm's thread to provide a self-locking effect. This means that when the worm is not actively driving the worm wheel, the worm wheel is prevented from rotating backward and can hold its position securely. Self-locking worm gears find applications in systems where holding position or preventing backdriving is crucial, such as elevators, lifts, and certain industrial machinery.

These are just a few examples of the different types of worm gears available. The choice of worm gear type depends on factors such as the application requirements, load capacity, efficiency, and cost considerations.

China OEM Custom Reasonable Price Custom Aluminum CNC Machining Worm Gear Stainless Steel Worm Gear spiral bevel gearChina OEM Custom Reasonable Price Custom Aluminum CNC Machining Worm Gear Stainless Steel Worm Gear spiral bevel gear
editor by CX 2023-09-04

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worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Manufacturer supplier exporter of worm gear.

Recent Posts

worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Mail:worm -gears.com

Manufacturer supplier exporter of worm gear

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.