China Professional Manufacturer of S Series Helical Gear Box compact worm gearbox

Solution Description

 

Merchandise Description

 

Merchandise Description

-S Sequence Helical gearbox
 

 

Product Features
one.Substantial modular style.
two.Integrated casting housing,compact dimension,high loading assistance, stable transmitting and low sounds level.
three.With the special gear geometry, it gets substantial torque, effectiveness and extended existence circle.
four.It can obtain the direct combination for 2 sets of gearbox.
five.Higher performance and conserve energy.

six.Help save cost and reduced routine maintenance.

 

Product Parameters

1. Technical data

Size 38 forty eight fifty eight sixty eight seventy eight 88 ninety eight
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) .eighteen~.75 .eighteen~1.5 .eighteen~three .twenty five~5.5 .fifty five~7.5 .75~15 one.5~22
Ratio ten.27~a hundred sixty five.71 11.forty six~244.74 10.78~196.21 eleven.fifty five~227.twenty 9.ninety six~241.09 eleven.83~223.26 twelve.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Fat(kg) seven 10 14 26 50 one hundred one hundred seventy

two: Layout alternative
 

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Brief-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

 

Resources Information Sheet

Housing materials

Gray Forged iron

Housing hardness

HBS163~255

Equipment materials

20CrMnTi alloy steel

Floor hardness of gears

HRC58°~62 °

Gear main hardness

HRC33~forty eight

Enter / Output shaft content

40Cr alloy metal

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

exact grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Performance

94%~ninety six% (depends on the transmission phase)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China best brand bearing, HRB/LYC/ZWZ/C&U. Or other brands asked for, SKF, FAG, INA, NSK.

Brand of oil seal

NAK --- ZheJiang or other brand names asked for

 

Detailed Photographs

 

 

Our approach of creation

 

 

Our merchandise line

 

 

Organization Profile

 

Company Profile

Bode  was established in 2007, which is located in HangZhou town, ZHangZhoug province. As 1 skilled maker and exporter, we have far more than seventeen years' knowledge in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have manufacturing unit with advanced production and take a look at equipment, the strong development of staff and producing capability offer our buyers with substantial top quality goods. Our merchandise broadly served to a variety of industries of Metallurgy, Chemical substances, lifting, mining, Petroleum, textile, drugs, wood and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines... Welcome to question us any questions, good supply always for you for extended phrase company.

FAQ

Q1: Are you buying and selling business or company?
A: We are factory.

Q2: What kinds of gearbox can you make for us?
A: Principal merchandise of our business: R, S, K, F series helical-tooth reducer, RV sequence worm equipment reducer,H Collection Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each personalized drawing?
A: Of course, we offer you tailored services for consumers.

Q4: Can we buy 1 laptop of every single merchandise for good quality testing?
A: Yes, we are glad to settle for trial order for high quality testing.

Q5: What details shall we give before placing a buy buy?
A:  a) Type of the gearbox, ratio, input and output kind, enter flange, mounting situation, and motor informationetc.
     b) Housing colour.
     c) Buy amount.
     d) Other specific needs.

Q6: How prolonged is your supply time?
A: Typically it is 5-10 times if the merchandise are in stock. or it is fifteen-20 days if the items are not in stock.

Q7: What is your terms of payment ?
A: thirty% Advance payment by T/T right after signing the deal.70% before delivery

If you are fascinated in our item, welcome to speak to with us.
Our staff will do our best to fulfill your want 🙂 
 

 

US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Short-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK --- Taiwan or other brands requested
US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Short-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK --- Taiwan or other brands requested

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device's power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears - an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Professional Manufacturer of S Series Helical Gear Box     compact worm gearboxChina Professional Manufacturer of S Series Helical Gear Box     compact worm gearbox
editor by czh 2023-02-05

worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Manufacturer supplier exporter of worm gear.

Recent Posts

worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Mail:worm -gears.com

Manufacturer supplier exporter of worm gear

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.