China S Series Helical Worm Gear Motor Gearbox for Agricultural Machine with Good quality

Item Description

 

Merchandise Description

 

Product Description

-S Sequence Helical gearbox
 

 

Solution Characteristics
one.Large modular style.
2.Built-in casting housing,compact dimension,higher loading assist, stable transmitting and reduced sounds amount.
3.With the specific gear geometry, it gets high torque, performance and long life circle.
4.It can attain the direct combination for 2 sets of gearbox.
5.Substantial performance and preserve power.

6.Help save cost and minimal maintenance.

 

Product Parameters

1. Technical data

Measurement 38 forty eight 58 68 seventy eight 88 ninety eight
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) .18~.seventy five .18~1.5 .18~3 .25~5.five .55~7.five .75~fifteen 1.5~22
Ratio 10.27~a hundred sixty five.seventy one eleven.46~244.74 ten.seventy eight~196.21 eleven.55~227.20 nine.96~241.09 eleven.83~223.26 twelve.seventy five~230.48
Permissible Torque(N.m) ninety one hundred seventy three hundred 520 1270 2280 4000
Weight(kg) seven ten fourteen 26 fifty a hundred a hundred and seventy

two: Design and style alternative
 

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Short-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

 

Supplies Knowledge Sheet

Housing content

Gray Cast iron

Housing hardness

HBS163~255

Equipment materials

20CrMnTi alloy steel

Surface area hardness of gears

HRC58°~sixty two °

Equipment main hardness

HRC33~forty eight

Input / Output shaft material

40Cr alloy steel

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

exact grinding, 6~5 Quality

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, and so forth.

Effectiveness

ninety four%~ninety six% (is dependent on the transmission phase)

Noise (MAX)

sixty~68dB

Temp. increase (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Manufacturer of bearings

China leading brand bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, SKF, FAG, INA, NSK.

Manufacturer of oil seal

NAK --- ZheJiang or other makes asked for

 

Thorough Pictures

 

 

Our process of manufacturing

 

 

Our product line

 

 

Business Profile

 

Firm Profile

Bode  was founded in 2007, which is situated in HangZhou metropolis, ZHangZhoug province. As 1 skilled producer and exporter, we have much more than 17 years' experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have manufacturing facility with superior manufacturing and test products, the robust improvement of staff and producing capacity offer you our clients with substantial high quality items. Our merchandise commonly served to a variety of industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, drugs, wooden and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines... Welcome to request us any questions, great provide constantly for you for lengthy time period enterprise.

FAQ

Q1: Are you investing business or manufacturer?
A: We are manufacturing unit.

Q2: What kinds of gearbox can you make for us?
A: Principal products of our firm: R, S, K, F collection helical-tooth reducer, RV series worm gear reducer,H Collection Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Indeed, we offer custom-made service for clients.

Q4: Can we get 1 computer of every single product for top quality screening?
A: Indeed, we are happy to acknowledge demo get for high quality screening.

Q5: What data shall we give prior to placing a buy buy?
A:  a) Variety of the gearbox, ratio, enter and output type, input flange, mounting place, and motor informationetc.
     b) Housing color.
     c) Buy quantity.
     d) Other specific demands.

Q6: How lengthy is your shipping time?
A: Typically it is 5-10 times if the goods are in inventory. or it is fifteen-twenty times if the merchandise are not in inventory.

Q7: What is your phrases of payment ?
A: thirty% Advance payment by T/T soon after signing the agreement.70% ahead of delivery

If you are fascinated in our product, welcome to make contact with with us.
Our crew will do our ideal to meet your want 🙂 
 

 

US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Short-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK --- Taiwan or other brands requested
US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S...Y... Foot-mounted parallel shaft helical gear units with solid shaft
SA...Y... Parallel shaft helical gear units with hollow shaft
SAZ...Y... Short-flange mounted parallel shaft helical gear units with hollow shaft
SF...Y... Flange-mounted parallel shaft helical gear units with solid shaft
SAT...Y... Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S... Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)...R...Y... Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S...R... Shaft input combinatorial parallel shaft helical gear units

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK --- Taiwan or other brands requested

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric's worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China S Series Helical Worm Gear Motor Gearbox for Agricultural Machine     with Good quality China S Series Helical Worm Gear Motor Gearbox for Agricultural Machine     with Good quality
editor by czh 2023-01-21

worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Manufacturer supplier exporter of worm gear.

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worm gear

As one of leading worm gear manufacturers, suppliers and exporters of products, We offer worm gear and many other products.

Please contact us for details.

Mail:worm -gears.com

Manufacturer supplier exporter of worm gear

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.